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faqs
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why source engineering?
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FaqWe are a new company with a wealth of experience and knowledge in battery and UPS engineering. We provide a full service, from battery builds to safe disposal, saving you time to run your business. We started the company to meet the demand from our existing business as UPS engineers. Our engineers have worked as service partners to some of the leading, blue chip companies in Ireland. They have also worked in organisations where they have been responsible for back up power and understand the enormity of not having reliable back up systems and of the difficulties in finding the right suppliers to replace, test, install and maintain industrial batteries.
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We are an honest and straightforward company with customer focused standards and procedures. Our solutions will provide your organisation with an inexpensive, safe and intelligent approach to power provision. We make it as easy as possible to do business with us and we work hard at building sustainable partnerships with our clients.
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what type of batteries do we test?
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There are two main types of SLA (Stationery Lead Acid) industrial batteries that our clients use:
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* Flooded (wet) cells
* Flooded cells are traditionally tested by hydrometer to indicate the state of charge of a battery by sampling the electrolyte. Now conductive testing is more recognised but complimented by digital SG meter (which electronically compensates temperature) to determine true state of health of battery.
* VRLA (Valve Regulated Lead Acid)
* VRLA's are 'maintenance free' therefore only Ohmic testing is possible.
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why conductance testing?
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*In the simplest technical terms, Ohmic technology is based on Ohm's law, which expresses the relationship between volts, amperes and ohms in an electrical circuit. Ohmic technology attempts to use voltage and current to determine the resistive characteristic of a battery. Higher resistance equates to a reduced ability to produce current. This characteristic is translated into a measurement of resistance or impedance (Ohms) in some Ohmic technologies; more recent technology uses a converse measurement called conductance.
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what is conductance technology?
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Conductance is a measurement of a batteries ability to produce current or of its electrical safety. It is calculated in a value called Siemens.
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Evidence of a battery's state of health can be identified when comparing conductance measurement from similar cells in a battery system. The higher the conductance value (or lower internal resistance), the better the expected performance potential from the cell.
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Conductance TechnologyTo measure a battery's conductance, a signal is sent through the battery and a portion of the AC current response is calculated. Conductance is the equivalent measurement of the plate surface available in the battery for chemical energy exchange, which determines how much power the battery can supply. As a battery ages, the plate surface can sulphate, shed active material and change chemically, adversely affecting the battery's ability to perform. This normal aging process will cause conductance to decrease gradually as the cell service life is consumed. For power provision, this means that conductance can be used to detect cell defects, shorts and open circuits which reduce the ability of the battery to deliver current.
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Conductance test measurements become the equivalent of a battery's true state of health diagnosis.
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why use conductance to identify failures?
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Failure of VRLA batteries is accompanied by a decrease in the cell's conductance. Post seal, jar-cover leakage, positive grid corrosion and valve malfunction result in cell dry-out, thereby decreasing capacity and conductance. The loss of grid contact, loss of separator compression, electrolyte stratification, grid corrosion and loss of contact in the top lead work all result in loss of capacity as well as conductance. Thus when applied to SLA batteries, battery conductance monitoring will provide us with a clear indication of the batteries state of health.
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what is battery health?
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Battery HealthAnother benefit of Ohmic monitoring and testing is the ability to predict end of life for battery cells and strings. Rather than just identifying 'bad' cells, Ohmic testing can measure battery health over time. By regularly measuring conductance from time of installation, changes in measured conductance and the corresponding expected loss of capacity can be observed and trends identified.
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what is best practice?
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Current IEEE battery maintenance standards advise Ohmic testing of all batteries at least once a quarter. Additional independent research carried out by the Electric Power Research Institute (EPRI) states that 'utilities can implement more cost-effective battery test methods and realise a more stationery battery installation using Ohmic measurements'.
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The idea is based on understanding the capacity, or conductance for a new healthy battery. By using the measured conductance value of an 'optimised' cell, a technician can develop a replacement strategy as conductance degrades over time.
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